|
Automation's Profile
|
Automation has always been an on going process in Tata Steel
Limited since its inception. Till the late eighties, however, the approach had largely
been unstructured. When automation was realised as a strategic choice for the company, the
Automation Division was created in 1990.The objective was to help the steel company
achieve its mission to become the supplier of World-class goods and services by
facilitating its migration to a higher technology platform and by providing comparable
automation at affordable cost. |
 |
Automation
Division, Tata Steel Limited is the central agency for design, development, integration
and implementation of Process Automation for the steel company and is also an
international supplier of high level Automation for the metal industry. It is situated in
the premises of steel company at Jamshedpur. |

History
 |
The
automation division was established in Tata Steel Limited as a choice of gearing for the
future in the fastest possible way, to counter the inertia of size and diversity of a big
Steel plant in the era of knowledge based economy, just at the onset of it.The efforts of
automation in the plant were going on in the organisation all along, to keep pace with
varying technology. But with the changing face of economy in the early nineties these
efforts were not enough. A structured approach to the automation of steel plant was felt
and hence a group dedicated to process control was formed in the then Computer Services
division. |
This
group grew into the Automation division in May,1990 of which information technology was a
part.The subsequent change in organisation design led to bifurcation in the Automation
division,with Information technology services and Automation services being regarded as
separate entities. Thus the automation division with its competencies set into the
solution of real plant problems in real time was set up on 1st January 1992 with a total
of ten professionals.
During its period of existence, this
division has executed a number of big and medium size projects in many areas resulting in
saving of hundreds of crores of rupees for the steel plant. During this time, the team has
grown from 10 to 110 professionals experts in various areas from laser, robotics,
instrumentation to mathematical modeling and simulation.
Currently automation division is situated
in the premises of the steel plant in its state of the art Automation Development
Center and also in various plant sites developing and implementing process automation
systems there.The professionals from various academic backgrounds and industrial
experience enrich the team and its skills. |
Our Strength &
Infrastructure:
Expertise in conceiving
and implementing total automation solutions involving, instrumentation, system
integration, process modeling, communication and software development with approaches
incorporating concepts of fuzzy logic, artificial neural network, etc
Multi-disciplinary group with about 110
bright, highly qualified and dedicated pool of engineers / scientists / professionals with
wide industrial experience. Close association / interaction with premier Research and
Academic Institutions like IITs, ERDC, MIT USA, etc. for collaborative research in various
fields. A number of systems designed are backed by intensive research that has been tried
successfully within the steel company.
Well-equipped Automation Development
Centre with state-of-the-art automation systems, equipment and instruments. It also houses
advanced laboratories to carry out research in the fields of Lasers, Communication,
Instrumentation and Electronics. |
 |
Workforce
well versed in developing software on various hardware and software platforms like
VAX/VMS, Alpha and SUN computers Silicon Graphics machines and PC based platforms using
operating systems such as UNIX, VMS, Windows NT, etc. Expertise available in developing
Database systems using ORACLE RDBMS and also web based systems. |

Our Team
Automation Division, Tata Steel Limited is
structured around various expertise groups as under:
- Process Optimisation
- Instrumentation & Control
- Communication & Networking
- CAD / CAM and Mathematical Modeling
- Operation Research
- System Integration
- Product Development
- Software Development
- Robotics & Mechanical Engineering
We have designed, developed & implemented following
higher level (Process control) automation system at Jamshedpur works of Tata Steel
Limited, India.
Raw Material Area:
- Mine Scheduling System for Iron Ore Mines
- Global Positioning System (GPS) technology based Truck
Dispatch System for Colliery
- Higher Level Automation (Radio based alignment &
positioning and Model based Heating Control system) for Coke Oven Batteries
- Sector Gate Control for Sinter Operation
Iron Making Area:
- PC-based Level I automation of Blast Furnaces
- Mathematical Model based Level II automation of
Blast Furnaces
Steel Making Area:
- Computer Aided Laboratory Management System
- Mathematical Model based (Level II) automation
system for LD (Basic Oxygen furnace) process
- Radio tag based Automated Steel Ladle Tracking System
- Slab caster quality Parameter Tracking system
- On-line Grading System for Slab Caster
- Mould Sticker Breakout Detection system for Slab Caster
- Dynamic Control of Secondary spray Cooling for Slab Caster
Rolling Mills Area:
- Computer optimized Re-Heat Furnace (Level II)
control system
- Crop length Optimization system for Hot Strip Mill
- Level - II automation of Roughing and Finishing Mills of
Hot Strip Mill
- Camber detection system at Hot Strip Mill
- Automated Coil Tracking and Transport System for Cold
Rolling Mill
Dispatch Area:
- Slab Yard Management System
- Coil Yard Management System
Other Products:
- Strip Width Measurement System
- Wire Rod Diameter Gauge
- Hot Metal Detectors
- Laser based velocity meter
- Radio Remote Control of Cranes
- Static Air conditioners and Air Amplifiers
- Computerized Conveyor Belt Design
- Computer aided Engineering For Power Distribution system

|